Gear Wheels for Heavy Industry

We manufacture custom gear wheels and gearing components for heavy industrial applications, including metallurgical plants, steelworks, foundries, rolling mills, mining operations, and large-scale production facilities. These demanding environments require components capable of reliably transmitting high torque and withstanding continuous operation, shock loads, vibration, and elevated temperatures.

Thanks to our extensive manufacturing capabilities and many years of experience, we produce individual replacement parts as well as small and repeat production batches. Every gear wheel is manufactured according to the customer's technical drawings, supplied sample, or agreed technical specifications.

Custom Gears for Demanding Industrial Operations

Gear wheels used in heavy industry are often exposed to exceptional loads and harsh operating conditions. High dimensional accuracy, suitable material selection, precise tooth geometry, and reliable heat treatment are therefore essential for ensuring long service life and trouble-free operation.

We manufacture gear wheels for both new machinery and the repair or modernization of existing equipment. We can also produce replacement gears for older machines for which original spare parts are no longer available. If required, production can be based on an existing component or supplied documentation.

Types of Gears We Manufacture

Depending on the design of the machinery and the required method of power transmission, we manufacture a wide range of gear types:

• Spur gears for reliable power transmission between parallel shafts
• Helical gears for smooth and quiet operation under higher loads and speeds
• Bevel gears for transmitting torque between intersecting shafts
• Cyclo-Palloid bevel gears for demanding angular power transmission applications
• Worm gears and complete worm gear sets for high reduction ratios and compact drives
• Internal and external gears for gearboxes and specialized industrial mechanisms

Gear Manufacturing and Machining Capabilities

We select the most suitable manufacturing process according to the required gear geometry, dimensions, module, material, and accuracy class. Our production capabilities include:

• Gear hobbing
• Gear shaping using Fellow and MAAG systems
• Gear milling
• Gear grinding
• Internal involute spline machining
• Precision CNC machining
• Heat treatment according to customer requirements

Gear grinding enables us to achieve high dimensional accuracy, precise tooth geometry, and a high-quality surface finish. These properties are particularly important for heavily loaded gear mechanisms where reliable operation, reduced vibration, and long service life are essential.

Applications in Heavy Industry

Our gears and gearing components can be used in a wide range of industrial machinery and equipment, including:

• Rolling mills and steel-processing lines
• Industrial gearboxes and drive systems
• Conveyors and material-handling equipment
• Crushers, mills, and heavy processing machinery
• Foundry and metallurgical equipment
• Mining and quarrying machinery
• Cranes, lifting equipment, and large industrial mechanisms

Individual, Small-Batch, and Series Production

We provide flexible production tailored to the needs of each customer. We manufacture individual replacement components, prototypes, small batches, and repeat production series. Each project is assessed individually with regard to the required dimensions, material, accuracy, operating conditions, and expected service life.

Throughout the manufacturing process, we carry out dimensional inspections and verify the geometry of the gearing. Careful quality control at every stage helps ensure that the finished components meet the required technical parameters and can operate reliably even under demanding industrial conditions.

Custom Gear Wheels for Your Industrial Equipment

Are you looking for a reliable manufacturer of large or heavily loaded gear wheels for metallurgical plants, steelworks, or other heavy industrial operations? Send us your technical drawings, specifications, or an existing component. We will assess the production options and prepare a non-binding quotation tailored to your requirements.

Contact us to discuss the custom manufacturing of gear wheels for your industrial application.